manufacture and development of drag systems for access control and ticketing | RUBBER & POLIURETHANE MINI ROLLER

Products

Rubber rollers

METALTEX S.L – specialists in manufacturing and development of drag systems for access control, ticket printing, ATMs, card readers, banking machines, ticket vending machines and packaging machinery.

With more than 100 standardized references and flexible manufacturing, Metaltex S.L poses a complete range of products and a great capacity to develop new solutions. We have concrete solutions for each application, with excellent technical assistance and with highly competitive prices. All this is supported by our activity with large companies in the sector.
Today, drag systems use rubber drag capacity as the main technology, in fact, the most common applications use small wheels or rubber-coated axles. Therefore, the solution to be developed requires two clearly differentiated components:

- The core: Depending on constructive and functional aspects, material, dimensions, tolerances, etc. are defined.

- The coating to be used: On the basis of the element to be dragged, to the necessary performance and the function to be performed, parameters for each element were defined as: type of rubber, type of fixing of the coating, thickness of the coating, type of grinding, hardness , etc.

We work mostly with three different core concepts. This does not exclude the realization of special fabrications and prototyping of new solutions.

1 - Wheels: Designed to be fixed to the axle, they carry out a drag, tighten or support function depending on the coating used. They are supplied in different materials: duralumin, stainless steel, brass, POM...

2 - Axes: Used in the drag of large formats: envelopes, banknotes... Usually made of stainless steel.

3 - Rollers: One of the most specific applications in the sector, allow an optimal printing of the ticket. Used in printheads. The cores are manufactured under the customer's plan. Metaltex S.L offers its experience and technical support to the client's service with the aim of defining and perfecting the design.

Different production processes (machining, molding, casting) are used depending on the quantities to be manufactured.

Most common coatings:
Polyurethane, Nitrile rubber, Silicone

Different coatings for different needs of use. Below is a summary of the behavior of each of the available coatings.

Different hardnesses, colors, engravings and roughnesses can be supplied. For very specific applications Metaltex S.L ensures correct advice on the choice of the coating to use. If you need any certificate of the coating in question do not hesitate to contact us.

For more specific information download:

This concept stems from the needs of the drag systems with rubber. The coating tends to lose performance with the use, while the construction core, due to the low force request, remains 100% functional.

Therefore, a service was created that allowed the product to be coated again, taking advantage of the existing core and recovering the initial functionality of the piece. For those customers who wish, the cost reduction is significant.

It consists of different phases:
- Inspection of incoming parts.
- Removal of the old coating.
- Cleaning the pieces.
- Application of the new coating.
- Timeout for the union.
- Precision grinding.
- Final inspection.

Design

METALTEX S.L has a technical department dedicated to the control, support and advice of productive tasks and the development of R&D designs and processes.

Our technical department places special emphasis on design with a very personalized treatment with the client, in order to give very personalized solutions to each element we design. We have CAD stations and licenses of AutoCAD® and SolidWorks®. We manage and supervise the project to be carried out from our technical department making the necessary tests to reach a good product completion.

R&D Processes

Production

With the aim of achieving an optimal price-quality commitment METALTEX S.L has positioned itself as a productive company oriented towards total customer service.
The Productive Department allows us to:

- Prototyping, trials and studies in development processes or R&D.
- Own manufacturing of our products ensuring continuous improvement and an exhaustive quality control oriented to zero defects.
- Support to the sales department in semi-billed products, machinery maintenance, urgent repairs.

The consolidation of a young and dynamic work team has facilitated the constant integration of machinery in response to the continuous market demands. Our means of production include everything from robotic CNC lathes to machining centers and conventional machinery aimed at typically artisanal work.

OUR COMPANY

Metaltex S.L is a company specialized in the application of rubber and its derivatives. We cover all the needs related to industrial activity.
- R&D Design: The technical office department allows the creation, improvement and constructive design of new applications as well as providing technical support to the productive department.
- Production: Metaltex S.L owns facilities and machinery oriented to prototyping and manufacturing for short and large-run series.
- Sales Department: Our long collaboration in the textile sector has given us the ability to supply any element or spare part necessary for this sector.
The support of the productive department allows to adjust the supply to the needs of the client. Processes such as balancing, rubber coating or grinding, among others, help us to make a total customer service.
Founded in 1958, it dedicated its main activity to the supply and manufacture of spare parts for the textile industry, ics, expanding its activity during the 1990s, to the supply of rubber rollers by access control systems and ATMs. METALTEX S.L currently exports to different countries in the Americas, Africa and Asia, creating a close network of customers, collaborators and suppliers.
The commercial and technical staff of Metaltex S.L is at your disposal for any queries you wish in order to advise them on our products and new applications to be developed.

Contact

Fill out this form with your information and the message with the question you need to send us. We will reply as soon as possible.

CALL US

937 855 312

OR WRITE TO

info@metaltexsl.com

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